Process | Safeshield

State-of-the-Art Manufacturing at SafeShield

Manufacturing Excellence

Our manufacturing facility is meticulously designed to meet and exceed GMP guidelines and is WHO: GMP certified. Operating in a controlled sterile clean room class VIII environment, we prioritise maintaining bio-burden levels below permissible limits through rigorous pest control and advanced processes. Each stage, from material entry to product exit, follows clearly defined protocols to ensure seamless and safe production

Our Latex Standards

DRC (Dry Rubber Content): 65-66%
NRC (Non-Rubber Content): 1-1.5%
Ammonia Level: 0.2%
VFA (Volatile Fatty Acid) Level: 0.02%
MST (Mechanical Stability Time): 800 seconds

Chemical Safety and Compounding Expertise

With over two decades of experience, our team formulates safe, non-toxic chemical compounds tailored to meet the highest safety and quality standards. All chemicals used in production are approved by the Indian drug department, and we strictly avoid animal-derived ingredients, ensuring compliance with global safety norms.

Advanced Manufacturing Processes

01.

Vulcanization and Leaching

Our hybrid vulcanization line uses eco-friendly boilers, achieves 90-95% leaching, ensures high tensile strength, and employs treated water with antibacterial solutions.

02.

Powdered Gloves

Manufactured with USP-grade corn starch, our powdered gloves undergo strict monitoring to maintain powder content below 10 dm/cm², ensuring safety and hygiene.

03.

Powder-Free Gloves

These gloves are processed through washing, bleaching with chlorine, neutralization, and thorough rinsing, resulting in a clean, hypoallergenic finish with less than 50 mg/dm² of powder residue.

Comprehensive Inspection Protocols

Online Inspection: Real-time quality checks during production.

100% Inspection: Each glove is air-tested for pinholes, with random water tests performed to maintain AQL standards.

Pre-Packing Inspection: Random sampling ensures compliance before packaging.

Pre-Shipment Inspection: Final random checks guarantee defect-free products.

Precision Packaging

The packaging occurs in a dedicated Class 10,000 clean room equipped with air pressure filtration systems to prevent contamination. Gloves are walleted manually and sealed using advanced conveyor machines. Packaging materials comply with EN 868 standards, ensuring durability, sterilization permeability, and protection during transit

Why Choose SafeShield?

GMP and WHO: GMP-certified manufacturing.

Eco-friendly practices in latex sourcing and production.

Advanced inspection protocols for 100% quality assurance.

Packaging designed for global compliance and reliability.

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The Process